Air Fryer Safety: New U.S. Recalls and Fire Risk Warnings

Air fryers are now a kitchen essential in most of our homes, but recent 2025 cases show that safety concerns haven’t gone away. The biggest reminder this year is simple: always unplug your air fryer when it’s not in use.

In 2025, multiple U.S. brands have faced lawsuits, recalls, and burn injury reports related to overheating and faulty wiring. As the number of air fryers in American kitchens grows, so does the need to use them carefully.

Major 2025 U.S. Air Fryer Cases

From lawsuits to large-scale recalls, 2025 has been a wake-up call for air fryer manufacturers. Reports of overheating, smoke, and burn injuries have prompted consumers to take a closer look at what’s sitting on their countertops. 

These are the top cases shaping air fryer safety in the United States this year.

Cosori Fire and Burn Hazard Lawsuit

Cosori remains under scrutiny for ongoing reports of overheating and melting units. Legal filings cite numerous consumer injuries and property damage allegedly linked to defective wiring and poor heat insulation. 

Lawyers representing affected owners argue that fire and burn risks persist despite prior recalls, prompting new investigations and class action activity nationwide.

Emeril Lagasse Power AirFryer Warnings

Several consumer safety alerts have called attention to Emeril Lagasse Power AirFryer models after reports of units smoking, sparking, or catching fire during normal use. 

Attorneys have begun reviewing potential claims tied to electrical failures and overheating incidents. 

While no official government recall has yet been announced, safety experts advise owners to stop using any malfunctioning models immediately and unplug them if they emit smoke or odor.

Ninja Foodi Recall for Burn Injuries

In 2025, SharkNinja recalled more than 1.8 million Ninja Foodi multi-function cookers with air frying features after receiving reports of users suffering severe burns from escaping steam. 

The recall includes several Foodi pressure cooker and air fryer hybrid models. Consumers are being urged to stop using affected units and request free replacements through the manufacturer.

Safety Habits That Can Prevent Fires

These recent U.S. cases are a reminder that even top-name brands can fall short of the mark. 

But, good habits can dramatically reduce your risk. Just a few seconds of precaution can prevent serious damage and protect your kitchen for years to come. 

Here are a few things you can start doing today.

• Always Unplug After Cooking. Disconnect your air fryer as soon as you’re done. Power surges, internal faults, and residual heat buildup are the leading causes of appliance fires.

• Use a Dedicated Outlet. Plug your air fryer directly into a wall outlet, not a power strip or extension cord. Shared circuits overheat faster and can short out with heavy use.

• Keep It Clean. Wipe out grease, crumbs, and oil buildup after every meal. Leftover residue only acts as fuel if your fryer overheats.

• Watch for Warning Signs. If your fryer smokes, gives off a burning smell, or feels excessively hot to the touch, unplug it immediately. Let it cool down and inspect it for damage before using it again.

• Give It Space. Air fryers need air circulation. Keep several inches of space around them, and never run them beneath low cabinets or next to curtains.

• Check for Recalls. Visit official recall pages or your manufacturer’s website to confirm your model’s safety status. If it’s under recall, stop using it and follow the replacement instructions right away.

The number of reported air fryer incidents in the U.S. this year has pushed safety into the spotlight. With lawsuits pending and federal recalls expanding, regulators are urging us to handle our appliances more cautiously.

Still, fire prevention often comes down to awareness. By practicing safe air fryer habits like unplugging, cleaning, and checking for recall updates, we can lower our risk and keep our kitchen safe. A few extra seconds of caution today could prevent a very costly mistake tomorrow.

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